RB Sails - custom & prototype sails, covers, bags, shades, shade sails, awnings & canopies
RB Sails - custom & prototype sails, covers, bags, shades, shade sails, awnings & canopies

North Kite repairs (24th February 2010)

We have noticed that we have been repairing a lot of North Kites with the same damage to the fabric panel attaching the centre strut to the main canopy (see pictures – before and after). We wonder if this might be a warranty issue as it appears that this panel is not suitably reinforced. Either way we can undertake any kite repairs to get you back on the water. (Note we also spend time unpicking DIY kite repairs-it is harder than you think to make them fly true!)

RB Sails for all your kitesurfing kite repairs RB Sails for kitesurfing kite repair in Cornwall and the rest of the UK

The ultimate custom windsurfing sail? The Ross Chuckster is now in full production (19th December 2009)

The Ross Windsurf team (part of RB Sails) has taken the experience and knowledge gained from building and repairing thousands of sails and has produced what we think is our best ever custom windsurfing sail. Super-tough x-ply and Kevlar construction is combined with radical colour schemes and a bold new Celtic Cross logo to give a sail that will stand out on any beach.

The Ross Chuckster wave sail has been thoroughly tested in the wildest Cornish wavesailing conditions. The mega-high winds this season have also allowed us to refine the design to give a light-in-the-hands manoeuvre sail that also has great top end control.

Ross Windsurf has designed the Chuckster around skinny masts for ultimate strength. Note that we import Nolimitz masts (the original and best RDM skinny mast) and are happy to discuss a package deal that gets you on the water with the best sail and mast at a truly competitive price.

Although we build to order (giving you a chance to chat about colours and designs) we have a full range of sizes proven to work with riders of different weights and abilities. Feedback so far has been superb and Ross Windsurf believe in getting people to try our sails, so call us now to discuss a demo.

The Ross Chuckster custom wave sail is now in full production. Tested in the best Cornish waves, ready to rip your local beach now! The Ross Chuckster custom windsurfing sails are available in a wide range of radical colours

Looking for the strongest skinny mast (RDM) on the market? RB Sails vote for Nolimitz (27th November 2009)

RB Sails now stock the full range of Nolimitz masts. Note that every mast comes with a stylish padded bag and a boom shim. Nolimitz skinnies start at just £319-95!

At RB Sails we build our wave sails to tackle everything the Cornish coast can throw at them. When it came to choosing an ideal mast we needed to be confident it was up to the job. We also wanted a mast with a bend curve that would suit the widest possible range of sail manufacturers. Nolimitz are composite technology experts and introduced the first skinny mast on the market back in 1992.

Customers have reported that Nolimitz skinnies have even improved the performance of older sails, offering a forgiving ride that is especially noticeable in radical moves. A common comment is that the sail keeps its power but somehow seems more forgiving. Sailors report being able to handle big jumps and landings that would have previously pulled the rig out of their hands. Nolimitz masts will make your sails breathe more easily.

We can sell Nolimitz masts in individual sections, allowing you to mix-and-match top and bottoms for a minimum mast/maximum performance approach.

Nolimitz-the toughest skinny wave mast

Team RB Sails triumph at the BWA Mormaii Cornwall Classic (10th November 2009)

A fantastic result for our local windsurfers and RB Sails! In classic Marazion conditions the RB Sails’ team of Harvey Dawkins, Sam Lawley and Martin France used custom wavesails from Ian Ross to beat all of the visitors and win the team event. Harvey competed against some of the best amateurs in the country to get an excellent individual forth place while Sam and Martin managed to win the Ladies and Masters categories respectively.
RB Sails – competition proven!

Sam Lawley, BWA Ladies winner at Marazion on a 4 batten Ross custom wave sail Martin France, BWA Masters winner at Marazion on a 5 batten Ross custom wave sail Harvey Dawkins waverides in the Cornish sunshine on the new Ross Chuckster 4 batten wave sail

Foam cutting for custom cushions, pillows, beds and seats (2nd November 2009)

RB Sails were recently cutting foam for a campervan conversion. We use top quality foam to make comfortable cushions for boats, campervans or any other application. Naturally RB Sails can also finish them in any material of your choice. Call RB Sails now to discuss your custom cushion requirements.

We cut foam for custom cushions and upholstery We cut foam for custom cushions and upholstery

Agusta 109 Grand helicopter luggage (1st November 2009)

Not an everyday product, but a padded bag to fit exactly in the tail luggage ‘bin’ in an Agusta 109 Grand was an interesting project for RB Sails. If you have a helicopter and you want to maximise your storage space with custom luggage, then call RB Sails now. We can design padded luggage to fit in any space or locker, whether it is on a helicopter, yacht, car or campervan.

Custom luggage for Agusta 109 Grand helicopter Custom luggage for Agusta 109 Grand helicopter

New wave sail developed at Gwithian, tuned for UK conditions (6th October 2009)

The picture below is a preview of new ‘Ross Chuckster’ wave sail. This is proving a big hit with local sailors due to its lightweight and responsiveness. We are really excited about this sail and will be updating the site with full information soon.
RB Sails make the toughest wave sails to tackle the biggest Cornish waves


Surf Kayak travel bags (2nd October 2009)

Custom board bags are a common request for us here at RB Sails, but this post is to say that we recently did our first surf kayak travel bags (a Mega Reflex, followed swiftly by a Mega Boost kayak). These kayaks look really nicely finished, so if you want to protect your kayak from the inevitable knocks and bangs then give us a call. Note we can also add a custom logo of your choice to really finish off these great looking travel bags.

Travel bag for Mega surf kayak Travel bag for Mega surf kayak Travel bag for Mega surf kayak

Sail repair tip: save yourself money and tape your windsurfing battens (1st October 2009)

At RB Sails we are based just a few minutes away from the best wave sailing beaches in the country. As a result we handle a large number of sail repairs, encountering just about every windsurfing brand on the market. This gives us a real insight into what works and what doesn’t. This insight goes straight into our own range of custom wave sails, leading us to believe that our sails are as tough as anything else that you can buy out there.

The point of this post is to encourage you to go and tape along your battens before you hit the waves. All battens can shatter (some brands a lot more than others, tubular battens are the worst). You would be surprised at just how much effort goes into unpicking batten pockets just to retrieve a one inch stub of broken fibreglass. This effort means time and money on any repairs. Tape can allow the batten to be extracted even if it is in many pieces, so help yourself and tape those battens!

At RB Sails we use RBS battens and tensioners in our wavesails. These are expensive, but we think they are the best. We have found them resistant to snapping and best of all, they don’t flake off sharp shards of fibreglass at the first excuse.


RB Sails sponsor successful team in 2009 South Pole Challenge (24th September 2009)

Congratulations to Team Danske Bank. The guys did fantastically well to come home in third place. The Cornish adventurers faced skiing over 430 nautical miles (900km) while pulling a 150lb sled over a terrain of wind-blown waves of snow. The landscape is whipped by a wind that can drop the wind-chill to -50C. It is a testament to the team’s training, resilience and equipment that they achieved such a great result.

RB Sails were proud to be associated with this great effort.
RB Sails congratulate Team Danske Bank for their success in the 2009 South Pole Challenge

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